| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
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China Manufacturer hydraulic Forklift Tilt Cylinder 18.1MPa 8.2kg
A forklift tilt cylinder, also known as a mast tilt cylinder, is a hydraulic component used in forklifts to control the tilting motion of the mast and forks. It is responsible for adjusting the angle of the divisions to accommodate different load-handling requirements. The forklift tilt cylinder is a critical component that enables efficient and precise load handling in forklift operations. It provides the necessary control and power to adjust the tilt angle of the mast and forks, allowing for safe and effective material handling in various industrial and warehouse settings.
| bore diameter (D) | rod diameter (d) | stroke (S) | Installation distance (L) | working pressure | Interface dimensions (M) | weight |
| Φ63 | Φ25 | 55 | 368 | 18.1MPa | 2-G1/4 | 8.2kg |
Here are some key points about the forklift tilt cylinder:
Function: The primary function of the forklift tilt cylinder is to control the tilting movement of the mast and forks. It allows the operator to tilt the forks forward or backward to lift, transport, and deposit loads. The forklift operator can ensure load stability, precise positioning, and safe material handling by adjusting the tilt angle.
Hydraulic Power: The forklift tilt cylinder is powered by the hydraulic system of the forklift. It is connected to hydraulic lines that supply hydraulic fluid under pressure. The hydraulic system consists of a hydraulic pump, control valves, hoses, and a reservoir. When the operator activates the tilt control lever, hydraulic fluid is directed to the tilt cylinder, causing it to extend or retract and initiate the tilting motion.
Construction: The forklift tilt cylinder is typically a double-acting hydraulic cylinder. It comprises a cylindrical barrel, a piston rod, and seals to prevent fluid leakage. The cylinder is mounted on the forklift's mast and connected to the carriage or tilting mechanism. The piston rod extends and retracts within the cylinder barrel, allowing the mast and forks to tilt.
Control: The operator controls the forklift tilt cylinder using a control lever or joystick located in the forklift's operator compartment. By manipulating the control lever, the operator can activate the hydraulic system to extend or retract the tilt cylinder, thereby adjusting the tilt angle of the forks. Many forklifts also feature additional controls for fine-tuning the tilt movement and achieving precise load positioning.
Safety Features: Forklifts are equipped with safety features related to the tilt cylinder operation. These may include tilt speed control, load backrests, and tilt lock mechanisms to prevent unintentional tilting or ensure the forks remain fixed during transport.
Maintenance: Regular maintenance and inspection of the forklift tilt cylinder are essential to ensure its proper functioning. This includes checking for leaks, verifying the condition of seals, and maintaining the hydraulic fluid at the recommended level and quality. Any signs of damage or malfunction should be addressed promptly to prevent equipment downtime and ensure safe operation.
How To Maintain Forklift Tilt cylinder
Regular Inspection: Conduct routine inspections of the tilt cylinder to check for any signs of leaks, damage, or wear. Inspect the cylinder barrel, piston rod, seals, and hydraulic connections. Look for any fluid leaks around the cylinder and ensure all connections are secure.
Lubrication: Follow the manufacturer's guidelines for lubricating the tilt cylinder. Apply the recommended lubricant to the cylinder's moving parts, such as the piston rod and seals, to reduce friction and ensure smooth operation. Avoid using excessive amounts of oil that could attract dirt or debris.
Cleanliness: Keep the tilt cylinder and its surroundings clean. Remove any dirt, debris, or contaminants that may accumulate on the cylinder or the hydraulic system. Use a clean cloth or compressed air to remove dust and dirt from the cylinder components.
Hydraulic Fluid: Maintain the proper level and quality of hydraulic fluid in the forklift's hydraulic system. Check the fluid level regularly and top it up as needed. Follow the manufacturer's recommendations for the type and viscosity of hydraulic fluid. If the fluid appears dirty or contaminated, consider draining and replacing it.
Seals and Gaskets: Inspect the seals and gaskets of the tilt cylinder for any signs of wear or damage. Replace any worn or leaking seals promptly to prevent hydraulic fluid leakage and ensure proper cylinder operation.
Tilt Cylinder Control: Check the operation of the tilt cylinder control lever or joystick. Ensure it moves smoothly and returns to its neutral position correctly. If there are any issues with the control mechanism, have it inspected and repaired by a qualified technician.
Professional Maintenance: Schedule regular maintenance checks with a certified forklift technician or service provider. They can perform more in-depth inspections, test the tilt cylinder's performance, and address any maintenance or repair needs identified during the inspection.
Operator Training: Properly train forklift operators on the correct operation of the tilt cylinder and the importance of its maintenance. Encourage operators to promptly report any unusual noises, leaks, or malfunctions related to the tilt cylinder.
Always follow the manufacturer's guidelines and consult the forklift's maintenance manual for specific instructions and intervals. Adhering to a regular maintenance schedule and promptly addressing any issues will help ensure the forklift tilt cylinder operates smoothly, enhancing safety and efficiency in material handling operations.
We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.
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