Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Hardness: | Soft Tooth Surface |
Installation: | 90 Degree |
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A helical gearbox is a type of power transmission system that utilizes helical gears to transmit rotational motion and torque between two or more shafts. It is widely used in various industries and applications where efficient and reliable power transmission is required.
Here are some key features and benefits of helical gearboxes:
Helical Gears: The distinguishing feature of helical gearboxes is the use of helical gears. These gears have angled teeth that allow for gradual engagement, resulting in smoother and quieter operation compared to other gear types. The helical gear design also provides higher load-carrying capacity and efficiency.
Power Transmission: Helical gearboxes are capable of transmitting high torque and power, making them suitable for heavy-duty applications. The helical gear arrangement offers increased contact area between gear teeth, ensuring efficient power transfer.
Efficiency: The helical gear design of the gearbox provides high efficiency due to the increased tooth surface contact. This results in minimal energy loss during power transmission, making helical gearboxes an energy-efficient choice.
Smooth and Quiet Operation: The gradual engagement of helical gears reduces noise and vibration, resulting in smoother and quieter operation. This makes helical gearboxes ideal for applications where noise reduction is important, such as in industrial machinery or automotive systems.
Versatility: Helical gearboxes are versatile and can be used in a wide range of applications, including conveyors, mixers, crushers, pumps, and various machinery that require controlled speed and torque. They can be customized to suit specific requirements and can be designed for horizontal or vertical mounting.
Durability and Reliability: Helical gearboxes are known for their robust construction and durability. The helical gear design distributes the load evenly, reducing wear and increasing the lifespan of the gears and gearbox. High-quality materials and precise manufacturing processes ensure reliable and long-lasting performance.
Maintenance: Helical gearboxes require regular maintenance to ensure optimal performance. This includes checking gear lubrication, inspecting for wear or damage, and performing occasional gear alignment checks.
Housing | Nodular Cast Iron(Ductile Iron) QT600 |
Gears Profile | Hardened Helical Gears |
Gears Material | 20CrMnTi |
Gears Processing | Carburizing, Quenching, Grinding |
Gears Hardness | Surface Hardness: HRC58-62, Inner Hardness: HBS156-207 |
Gears Accuracy | 6 Class |
Shafts Material | 40Cr |
Input Configurations | Keyed Solid Shaft Input IEC Normalized Motor Flange |
Output Configurations | Keyed Hollow Shaft Output |
Oil Seal | TAIWAN SOG |
Bearings | NSK, HRB, ZWZ, LYC |
Spare Parts | Torque arm, Optional Backstop |