| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
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The forklift short-lifting cylinder is a critical component that enables the lifting and positioning of loads, contributes to stability and safety, and enhances the overall efficiency and productivity of forklift operations. Proper maintenance and regular cylinder inspection are essential to ensure optimal performance and safe handling of loads.
| bore diameter (D) | rod diameter (d) | stroke (S) | Installation distance (L) | working pressure | Interface dimensions (M) | weight |
| Φ85 | Φ70 | 777 | 1015 | 18.1MPa | M22*1.5 | 45.5kg |
What are some common signs of hydraulic fluid contamination?
Hydraulic fluid contamination can adversely affect the performance and longevity of a forklift's hydraulic system. Here are some common signs that may indicate hydraulic fluid contamination:
1. Discoloration: If the hydraulic fluid appears cloudy, milky, or has changed color significantly from its original state, it could be a sign of contamination. Contaminants like water, dirt, or metal particles can cause the fluid to lose clarity and appear differently.
2. Sediment or Particles: Visible sediment or particles suspended in the hydraulic fluid indicate contamination. These particles can be abrasive and cause damage to hydraulic components, leading to reduced performance and potential system failures.
3. Foaming: Excessive foaming or bubbling of the hydraulic fluid can indicate the presence of air or other contaminants. Foaming reduces the fluid's ability to provide consistent hydraulic pressure, leading to erratic operation and potential damage to components.
4. Increased Fluid Consumption: A sudden increase in hydraulic fluid consumption may indicate contamination. Contaminants can cause increased wear and friction within the hydraulic system, leading to fluid loss and the need for more frequent refilling.
5. Reduced System Performance: Contaminated hydraulic fluid can decrease system performance. You may notice slower or weaker hydraulic operations, such as slower lifting or lowering speeds, reduced lifting capacity, or sluggish response to control inputs.
6. Unusual Noises: Contaminated hydraulic fluid can increase friction and wear within the system. During hydraulic operations, this can result in unusual noises, such as grinding, squealing, or knocking. These noises may indicate damage to components due to contamination.
7. Leakage or Seal Damage: Contaminated fluid can cause seals and gaskets within the hydraulic system to deteriorate or become damaged. If you observe leaks or fluid seepage from hydraulic components, it could be a sign of contamination-related seal damage.
Application of Forklift short-lifting cylinder
Lifting and Stacking Pallets: Forklifts equipped with short lifting cylinders are commonly used in warehouses, distribution centers, and manufacturing facilities for lifting and stacking pallets. The cylinder allows the forklift to raise the forks to the desired height, enabling efficient loading and unloading of goods onto pallets and stacking them in racks or shelves.
Loading and Unloading Trucks: Forklifts with short lifting cylinders are employed in loading docks or freight yards to load and unload goods from trucks and trailers. The cylinder provides the lifting force necessary to raise the forks and position them at the appropriate height for transferring goods between the truck bed and the ground or warehouse floor.
Order Picking: In order picking operations, where individual items or cases are selected from storage locations, the short lifting cylinder is crucial. It allows the forklift to lift the forks to the desired height, allowing operators to access and retrieve items from different shelf levels easily.
Container Handling: Forklifts equipped with short-lifting cylinders are utilized in ports, terminals, and logistics facilities for container handling tasks. The cylinder enables the forklift to lift containers from the ground or stack them on top of each other, facilitating efficient container loading and unloading operations.
Reach Truck Applications: Reach trucks are specialized forklifts designed for narrow aisle operations. The short lifting cylinder in reach trucks allows the mast assembly and forks to extend forward, enabling the forklift to access and retrieve loads from deeper rack positions while maintaining stability and maneuverability.
Palletizing and Depalletizing: The short lifting cylinder is essential in palletizing and depalletizing applications, where goods are stacked or unstacked from pallets. The cylinder enables the forklift to lift the forks and precisely position them under pallets, allowing for efficient stacking or unstacking operations.
Racking Operations: Forklifts with short lifting cylinders are utilized in racking operations, where goods are stored on various shelving levels. The cylinder enables the forklift to lift and lower loads to the desired shelf height, facilitating organized and space-efficient storage.
We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.
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Forklift cylinder assembly shop
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Other types of cylinder assembly shop
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Painting & coating line
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Fully automatic water-based
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